There are now three models in the Wildsun 500 moving head wash family of luminaires. The 500C, the first in the range, RGBW with a 11° – 45° zoom and an average white of 4000K has met with true success and has already been adopted in the Dushow and Phase 4 parks, among others, and has also been included in the kit for the Bruce Springsteen tour with Morpheus. There is also the 500S (S for Stage), RGBW, with a tighter 8° to 40° zoom and a cooler white at 6700K to provide extra pep to the beams. It is this model that we have chosen to look at more closely.
There are also the K, ultra bright, white light, with one (very high power) 3000K warm white diode under each optic for the K3, a single cool white 7000K diode for the K7 and four white chips, two of which at 3000 K and two at 7000 K for the KD, which offers a range of whites.
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PRESENTATION
This is quite an impressive device, not necessarily in line with the current trend. There is no miniaturisation here, one senses that the focus was on the effectiveness of the device: a bulky head with a large diameter, obviously oversized optics and a large and sturdy moving head bracket happily overspilling its base.
Its weight also tells us that we are dealing with one serious piece of equipment: 23 kg. The aluminium and steel plates are omnipresent, the sign of a very robust construction. The plastic covers are particularly well-finished with the curved profile and sleek design that we have become accustomed to with Ayrton.
But the most striking aspect after the first glance is the rounded head, with 31 large crystal eyes in the front and a curious system of black fins hiding behind, through which we can see a tangle of copper and aluminium… We will return to this in more detail later.
As mentioned above, the Wildsun 500S is part of the moving head Wash family. It is actually a special version of the Wildsun 500C, the first in the series. Just like its twin brother, it has a zoom and a colour mixing system for mixing red, green, blue and white, but the Wildsun 500S stands apart for its significantly narrower X5 zoom (8° to 40° according to the manufacturer), and also and especially the choice of a white light source with a 6700K rating, instead of the 4000K of its alter-ego. This version seems to be designed for stage use (hence the “S” for “Stage”): a narrower zoom in effect means an increased range and the cool white is intended to reinforce the impression of brightness of the projector.
The machine has 3 concentric rings of LED light sources plus a central LED. These 4 sets can be controlled independently or in symbiosis, which adds a very interesting “effects” dimension to this projector’s capabilities.
It is equipped at source with a nearly universal wireless control system, and the firmware may be updated if necessary through the DMX line, via a dedicated housing.
There are 3 DMX control modes on offer, allowing the user the choice of 17, 24 or 49 DMX channels for a more or less evolved level control.
Lastly, what we find on unpacking deserves some attention: a sturdy brown cardboard type sock protects the camera … And a nice surprise inside, in addition to the variety of accessories such as the pair of “Omega” hooks, a safety sling and user manual in English/French, there is the projector comfortably housed in a black casing moulded perfectly to its shape. The foam protection, which comes as standard, is stamped with the Ayrton logo and is reusable and designed to facilitate the manufacture of flight cases, while providing optimum protection for the machine. A bright idea that will delight providers.
UNDER THE HOOD
THE HEAD
This includes the essential functions of the device.
A thick plastic (polycarbonate) glass, housed in a rounded wide black plastic cover protects the full light output. The closed design of this set-up means that the optical system is kept free of dust. 4 screws allow for easy removal of the casing, thereby uncovering the movable plate of the zoom, which houses the 31 LED sources that are visible from the outside of the device.
Three small stepper motors, distributed at 120 degrees, allow the movement when displacing this plate, while 3 sliding guides ensure perfect alignment of the zoom lens with the collimators located underneath, regardless of the position of the plate. Indeed it appears that the zoom lenses fit into the collimators to form one piece when the zoom plate is in the lowered position (narrow zoom). The manufacturer did not skimp on the mechanical solutions used for the adjustments: solid guides are provided with precision ball cages sliding along large diameter calibrated rods, while the motors are “soft” mounted.
As for the collimators themselves, the primary optics that channel the naturally wide beam of the LED sources are very unusual pieces, consisting of 45-mm-diameter blocks. They are grouped and maintained on a support plate machined from a single piece, which is directly attached to the head’s aluminium frame. And finally, when removing the plate and all associated collimators, the 31 Ostar high-power 4-colour LEDs from Osram are revealed, combining red, green, blue and cool white in a single housing. This device totals 124 LED units or “chips”. The 31 “multi-chip” LEDs are welded directly onto a single round MCPCB (Metal Core Printed Circuit Board), with an aluminium core (or similar material), in order to allow optimal heat transfer between the LEDs and the cooling system. It is an unavoidable fact, LEDs get hot! Very hot in fact, since in general nearly 75% of the power consumed is transformed into heat. And it is well worth knowing how to dissipate the heat if you want the LEDs to last.
Moving to the other side the head, which is dedicated to the cooling system, it is here that we see the manufacturer’s know-how on this point.
The rear frame, one perforated piece with numerous large fins, somewhat resembles a salad bowl. It is made of cast aluminium painted black.
It provides a protective layer enclosing the actual cooling system, which consists of a stack of thin layers of aluminium in which copper tubes are embedded. This is the heart of the cooling system: radiators known as a “heat pipes” using the principle of heat transfer through pipes and coolant. Three heat pipes of this type form a ring, each representing a 120° segment of a circle. This system, now standard in certain high-tech products (including the IT world), is still very anecdotal in the field of lighting. It works as follows: a phase-change liquid/gas mix is sealed in hermetic tubes, one end of which in turn is in contact with the heat source to be cooled (in this case the board supporting the LEDs, fixed in turn to a thick aluminium plate forming the base). Under the influence of heat, the mixture contained in the tubes becomes gaseous and therefore “pumps” the calories. It then disperses in the pipes to the other end where the fins are installed, which in turn are ventilated and cooled by the single fan fitted to the device head. This cools the mixture, which becomes partially liquid and returns to the heat source, and so the cycle continues.
This closed-circuit system should not require any special maintenance. The fan used for the heat pipe is mounted on flexible fastenings in order to avoid transmitting its vibrations to the device and to reduce noise.
THE BASE
On one face, the base comprises a connector panel, equipped with classic XLR 3 and 5 DMX IN and OUT connectors, the power switch, fuse holder and a retractable antenna system for the wireless DMX solution installed on the device at source: a very useful little refinement.
The front panel on the base is dedicated to the man machine interface. In addition to the colour LCD graphic display that really looks great, albeit a little small (but the device menu is still legible), there are 6 keys for the menu navigation and a dedicated button to start the display when it is running on battery power…. As the device has this accessory integrated, the settings can be selected in a hurry on removal from the flight-case.
We also notice a tiny hole for the microphone for the audio trigger function for the recorded effects.
The 2 carrying handles on the base have a nice rubber finish and the underside reveals a plate for fixing a pair of Omega clamp rings. This plate can be removed, when, for example, the device is mounted directly on a standard support with 4 screws.
The interior contains the motherboard/display, onto which a small green card is grafted: this is the OEM Wireless Solution module. On removing this, we discover 4 “driving” cards used to control the four LED rings independently. Then the electronic power supply is located at the centre, consisting of 2 distinct blocks, housed on both sides of the PAN axis. There is no motor in the base, they are located in the moving head bracket. The two small fans are also “soft” mounted to minimise the transmission of vibrations to the frame.
THE MOVING HEAD BRACKET
The arms of the moving head bracket are quite imposing, even though the rounded covers soften the overall look. They definitely have a large diameter head to bear.
But the unusual width is also explained by the integration of PAN and TILT stepper motors, one in each arm. And the motors used are visibly oversized. Could this be the harbinger of fast displacement speeds? Testing will tell… The movement is achieved in a conventional manner via a toothed belt and a crown in a high gear decreaser. There is also a motor control board in one arm for the zoom function and the PAN and TILT motor control board is housed in the other.
TESTS
The tests are performed according to our test protocol: dark, air conditioned room, projection on a white target, increased to a total diameter of 5 metres at a projection distance of 5 metres.
Light output measurements
I) narrow beam
At 5 metres, integration with 10-cm crowns
Left | Top | Right | Boottom | Average illumination per light-ring at 5 m (lux) | |
Centre | 8450 | 8450 | |||
Light-ring 1 | 8120 | 7960 | 8020 | 8070 | 8043 |
Light-ring 2 | 7100 | 7050 | 7100 | 7260 | 7128 |
Light-ring 3 | 5920 | 5650 | 5780 | 5680 | 5758 |
Light-ring 4 | 4440 | 4140 | 4280 | 4250 | 4278 |
Light-ring 5 | 3100 | 2910 | 3050 | 2940 | 3000 |
Light-ring 6 | 2050 | 1870 | 1999 | 1840 | 1940 |
Light-ring 7 | 1260 | 1190 | 1270 | 1170 | 1223 |
Light-ring 8 | 769 | 736 | 807 | 712 | 756 |
Measurements at I/2
Beam diameter: 0.81 m
Corresponding angle: 9.26°
Illumination at the centre when switching on: 9126 lux
Illumination at the centre when hot: 8450 lux
Flux when switching on: 3917 lm
Hot flux: 3627 lm
Measurements at I/10
Beam diameter: 1.56 m
Corresponding angle: 17.68 °
Illumination at the centre when switching on: 9126 lux
Illumination at the centre when hot: 8450 lux
Flux when switching on: 6727 lm
Hot flux: 6229 lm
II) Wide beam
At 5 metres, integration with 10-cm crowns
Left | Top | Right | Bottom | Average illumination per light-ring at 5 m (lux) | |
Centre | 400 | 400 | |||
Light-ring 1 | 398 | 398 | 398 | 398 | 398 |
Light-ring 2 | 396 | 396 | 396 | 396 | 396 |
Light-ring 3 | 393 | 393 | 393 | 393 | 393 |
Light-ring 4 | 390 | 390 | 390 | 390 | 390 |
Light-ring 5 | 389 | 389 | 389 | 389 | 389 |
Light-ring 6 | 386 | 386 | 386 | 386 | 386 |
Light-ring 7 | 384 | 384 | 384 | 384 | 384 |
Light-ring 8 | 383 | 383 | 383 | 383 | 383 |
Light-ring 9 | 382 | 382 | 382 | 382 | 382 |
Light-ring 10 | 377 | 377 | 377 | 377 | 377 |
Light-ring 11 | 373 | 373 | 373 | 373 | 373 |
Light-ring 12 | 365 | 365 | 365 | 365 | 365 |
Light-ring 13 | 348 | 348 | 348 | 348 | 348 |
Light-ring 14 | 324 | 324 | 324 | 324 | 324 |
Light-ring 15 | 313 | 313 | 313 | 313 | 313 |
Light-ring 16 | 293 | 293 | 293 | 293 | 293 |
Light-ring 17 | 275 | 275 | 275 | 275 | 275 |
Light-ring 18 | 257 | 257 | 257 | 257 | 257 |
Light-ring 19 | 234 | 234 | 234 | 234 | 234 |
Light-ring 20 | 213 | 213 | 213 | 213 | 213 |
Light-ring 21 | 192 | 192 | 192 | 192 | 192 |
Light-ring 22 | 174 | 174 | 174 | 174 | 174 |
Light-ring 23 | 162 | 162 | 162 | 162 | 162 |
Light-ring 24 | 147 | 147 | 147 | 147 | 147 |
Light-ring 25 | 130 | 130 | 130 | 130 | 130 |
Light-ring 26 | 120 | 120 | 120 | 120 | 120 |
Light-ring 27 | 113 | 113 | 113 | 113 | 113 |
Light-ring 28 | 90 | 90 | 90 | 90 | 90 |
Light-ring 29 | 85 | 85 | 85 | 85 | 85 |
Light-ring 30 | 84 | 84 | 84 | 84 | 84 |
Light-ring 31 | 78 | 78 | 78 | 78 | 78 |
Light-ring 32 | 73 | 73 | 73 | 73 | 73 |
Light-ring 33 | 64 | 64 | 64 | 64 | 64 |
Light-ring 34 | 55 | 55 | 55 | 55 | 55 |
Light-ring 35 | 47 | 47 | 47 | 47 | 47 |
Light-ring 36 | 40 | 40 | 40 | 40 | 40 |
Measurements at I/2
Beam diameter: 4.10 m
Corresponding angle: 44.58°
Illumination at the centre when switching on: 432 lux
Illumination at the centre when hot: 400 lux
Flux when switching on: 4760 lm
Flux: 4408 lm hot
Measurements at I/10
Beam diameter: 7.2 m
Corresponding angle: 71.51°
Illumination at the centre when switching on: 432 lux
Illumination at the centre when hot: 400 lux
Flux when switching on: 7463 lm
Hot flux: 6911 lm
Brightness and uniformity
In narrow zoom mode, the i/2 angle is measured at 9.2°, which is slightly more than the data provided by the manufacturer (8). The beam transmitted is then particularly intense and sharp.
In wide zoom mode, the i/2 angle is 44°, which is above the manufacturer’s value.
The uniformity of the beam is very good, regardless of the zoom position selected.
The brightness of the projector is remarkable given its relatively low power consumption (less than 500 watts). The machine’s optical system obviously delivers excellent performance, as a zoom typically has very high flux consumption. The concept of “Green Power” therefore takes on its full meaning.
As with any LED source, the source temperature warms up over time and a decrease in brightness is to be expected (we call this “derating”). The Wildsun 500S, left with all sources burning at 100% capacity stabilised quickly, showing a decrease in brightness of less than 8%, which is a very big plus point: guaranteed brightness stability over time.
Colours and mixtures
The projector, fully equipped with LED sources, has a RGB colour mixing additive by default, coupled with a white light source. Compared to an equivalent discharge lamp-type light source with a conventional subtractive CMY, some of the primary or combined colours will be brighter, particularly in the case of Green, Blue, Magenta and Cyan. In practice, this notion is true with luminosities measured respectively at 42%, 4.6%, 16% and 47% of the total light emitted by the projector (all RGB + white light sources).
COLOURS | Illuminance (Lux) | Relative (%) |
---|---|---|
Red only ( R ) | 930 | 11,01 |
Green only (G) | 3620 | 42,84 |
Blue only (B) | 390 | 4,62 |
BLANC CHAUD seul (WW) | 0 | 0,00 |
Warm White only (CW) | 4730 | 55,98 |
Amber only (A) | 0 | 0,00 |
Yellow (Red + Green) (Y) | 4580 | 54,20 |
Magenta (Red + Blue) (M) | 1410 | 16,69 |
Cyan (green + blue) (C) | 4040 | 47,81 |
R+G+B only | 4900 | 57,99 |
all LED (R+G+B+W.) | 8450 | 100 |
The red is deep (625-632 nm), the green intense (521-527 nm), the blue relatively dark (449-453 nm) but still bright (data collected from the manufacturer, from the OSRAM data sheet). As for the white, it provides the necessary power for many lighting applications by itself.
Moreover, the choice of cool white at 6700K as 4th source is unique to the Wildsun 500S. If it favours the impression of light power experienced by the human eye, it can come at the expense of a colour palette that is rich in warm hues and ambers.
The “multi-shadow” adverse effect generated by the beam of a projector equipped with multiple sources is naturally present here, although only slightly.
The quality of the colour mix is very good, the colours are uniform and do not have the tendency to vary on the periphery of the beam. The colour palette that can be obtained is very rich and the addition of white allows for the most subtle of pastel shades.
Effects
The dimmer is progressive (see its response curve). It is very good at low levels, without any visible plateauing effects (it is controlled in 16-bit mode).
The “Strobe” function has a maximum throughput of 25 Hz (which is normal given that the function is controlled exclusively by electronics). It has burst flash effects.
Independent control of the LED light-rings (3 concentric rings + the Central LED) expands the scope of application of the device. It is possible to work the two-colour beams for example, or even to use the central LED exclusively to produce the discreet “in view” cushioning.
The control channels are dedicated to the animation of these LED light-rings, offering the choice of several light-chasers for which it is possible to adjust the speed and cross-fading. An “effects dimmer” can even mix fixed CMY colours and dynamic effects or the pre-programmed colour “presets”.
As the device also has a “virtual” colour wheel, with different temperatures of white colours, plus a handful of specific colours in order to offer bi-colour combinations with only some of the LED light-rings coming into play. That said, on our test model, the white colour temperatures had not yet been calibrated, and pre-recorded colours do not match the references of the Rosco or Lee filters.
A specific DMX channel manages a dynamic variation of colour in cross-fade and the running speed is variable.
Zoom: impressions
Our measurements reveal a zoom range that varies from 9.2° to 44° (angle measured at i/2), which is a good 5 X ratio.
The narrow beam is very intense, well defined with no leakage.
The wide angle lights over 70° we keep its value at i/10, the threshold is taken as the “natural” limit of the visual perception of the beam. In this configuration, the intensity curve is a gentle slope with a slight central plateau. It is therefore easy to coat a large area quite uniformly with colour, even at a short projection distance.
Note that the effects achieved by the separate control of the LED light-rings are especially visually effective in narrow zoom, as in the wide zoom position the light emitted by an LED light-ring tends to “leak” into the optics of the neighbouring light-ring if it is off, which may impair the desired effect if you look at the device front on rather than its projected beam.
As regards the zoom speed, this is adjustable on the device via the menu (but not via the DMX). On the pre-production test sample, the zoom has a best of 2.1 s for its total excursion (as opposed to 3.2 s for its slow speed).
The manufacturer has indicated that it will be the speed zoom of the K7 that will be applied on the final series, which is a total excursion in 0.9 s in rapid mode (and the slow speed at 3.2 s), which should allow for stunning pumping effects.
Movement and noise: impressions
The Pan and Tilt movements are vivid and sharp; we really like the “generous” choice of motors. The reaction times are almost instant.
The PAN/TILT speed is adjustable on the device via the menu (4 speed). These settings primarily affect the absorbers at the end stop. The go/return speed of the 360° PAN varies from 2.3 s to 3.4 s, while that of the Tilt for a 180° go/return varies from 2.3 s to 3.6 s: very good results.
As regards the slow movements, such as the diagonals, the projector performs decently and the results are good.
As for the noise levels, the device really impressed here: it is particularly silent.
It has several control modes for its fans, but for standard use the “Auto” mode did the job nicely: the maximum threshold during movement, measured at 1 metre, is only 41 dB, which is 33.1 dB ambient. When the device stopped moving, with the LED lights on, the noise dropped to 39.5 dB, finally falling to 36 dB shortly after the LEDs were extinguished (the head fan stops at this point).
Finally, when we press our ear to the device, we can faintly hear the base fans and, as in all the scenarios tested, the head fan is almost inaudible. No annoying audible frequency was noticed. The vibration isolation of the fans is a true success story on this device.
Hottest temperature on the projector | 66°C between the fins of the chassis of the head (measured at 21°C ambient temperature) |
Ambient noise | 33,1 dB |
Machine noise in operation @ 1m | 36 dB machine in sleep mode (LEDs off) – 39.5 dB with the LEDs lit (ventilation active) |
Loudest operating noise @ 1m | 41dB |
Full reset time (OFF/ON) | 42 sec |
Lamp reboot time (OFF/ON) | Instant on/off of the LED light sources |
Rapid movement | |
---|---|
360° Pan | 2.3 sec (“Speed 1” mode) to 3.4 sec (“Speed 4” mode) |
180° Tilt | 1 sec (“Speed 1” mode) to 1.6 sec (“Speed 4” mode) |
360° Go/Return Pan | 4.2 sec (“Speed 1” mode) to 7.2 sec (“Speed 4” mode) |
180° Go/Return Tilt | 2.3 sec (“Speed 1” mode) to 3.6 sec (“Speed 4” mode) |
Slow movements | |
Fluidity of Pan and Tilt | Very good, 4 out of 5 |
CONCLUSION
The Wildsun 500 S is an atypical device at first glance that shines by its build quality and its technical nature. Its multiple usage modes associated with the internal effects, make it easily accessible and effective regardless of the conditions of use. Its very specific design and head covered with multiple large eyes provide a real visual signature: it is immediately recognisable on stage. Its effectiveness, both in terms of the zoom and brightness and also the quality of the colour mix, make this device the first choice among Wash LED moving head luminaires in its power range. Welcome to the new sought-after circle of projectors that cannot be ignored! A really nice comeback for AYRTON with these types of projectors.
Length | 305 mm (depth of the base) |
Width | 446 mm (width of the moving head bracket) |
Height | 544 mm (head at 90° angle) |
Weight | 22.8 kg (manufacturer data) |
Machine type | WASH-type moving head luminaire |
Voltage and power consumption | 110-240 V/50-60 Hz – 480 W |
Weather protection | NO, IP20 protection classification |
Cooling system | Forced ventilation |
Checks | Via DMX512 – Integrated DMX Wireless System |
Number of DMX channels and DMX Modes | 17 channels (Basic mode)/24 channels (Standard Mode)/49 channels (Extended Mode) |
Lamp Type – T° K – Service Life | 31 LED light sources in 4 colours (red, green, blue and white 6700 K) of the OSTAR type by OSRAM |
Lamp adjustment | NO |
Hot-relighting lamp | Instant control of light sources in all applications |
Ballast/Driver type | Electronic |
Optics | Primary collimator + mobile lens zoom, in 31 sources |
Access to head | Via removable cover, secured with 4 screws |
Access to arms | 1 cover per arm, 6 screws per cover |
Access to the base | 1 front panel (4 screws) + 1 rear panel (4 screws) + 2 metal plates (8 screws) |
Access to effects | Easy access, the only mechanical effect is the zoom |
Number of motors | 5 stepper motors |
Connections | 2 x XLR 5 + 2 x XLR 3 |
Control panel | Colour graphic LCD display equipment + 7 buttons |
Software version of test model | V 1.2 |
Software updates | YES, via wired DMX connection |
Fixing brackets | 2 x 1/4 turn omega quick-release removable fasteners |
PAN and TILT lock | YES, 2 positions in PAN (180° range) and 7 positions in TILT (45° range) |
Transport handle(s) | 2 on the base |
Attachment point for the safety sling | YES, under the base |
Pan et Tilt | PAN 540° – TILT 270° |
Zoom | 8° à 40° linéaire |
Dimmer / Shutter | OUI, contrôle électronique du dimmer sur 8 ou 16 bits – strobe jusqu’à 25 flashs/sec |
Couleurs | Quadrichromie additive R+G+B+CW et roue de couleurs virtuelle |
Paramètres de vitesses | 2 vitesses de zoom, 4 vitesses de Pan/Tilt, 1 canal DMX de vitesse/mode de déplacement |
DMX Channel | Basic Mode (17 Ch) | Standard Mode (24 Ch) | Extended Mode(49 Ch) |
---|---|---|---|
1 | Pan | Pan | Pan |
2 | Tilt | Pan Fine | Pan Fine |
3 | Speed Pan/Tilt | Tilt | Tilt |
4 | Red all arrays | Tilt Fine | Tilt Fine |
5 | Green all arrays | Speed Pan/Tilt | Speed Pan/Tilt |
6 | Blue all arrays | Red All Arrays | Shutter Strobe |
7 | White all array | Red all arrays Fine | Dimmer intensity |
8 | Shutter Strobe | Green all arrays | Dimmer intensity Fine |
9 | Dimmer intensity | Green all arrays Fine | Colour macro |
10 | Colour macro | Blue all arrays | Colour presets |
11 | Colour presets | Blue all arrays Fine | Colour presets dimmer |
12 | Colour presets dimmer | White all array | Chase Patterns |
13 | Chase Patterns | White all array Fine | Chase Speed |
14 | Chase Speed | Shutter Strobe | Chase Fade |
15 | Chase Fade | Dimmer intensity | Zoom |
16 | Zoom | Dimmer intensity Fine | Zoom Fine |
17 | Reset + internal programs | Colour macro | Red – Ring 1 |
18 | Colour presets | Red – Ring 1 -Fine | |
19 | Colour presets dimmer | Green array 1 | |
20 | Chase Patterns | Green arrays 1 Fine | |
21 | Chase Speed | Blue array 1 | |
22 | Chase Fade | Blue array 1- Fine | |
23 | Zoom | White array 1 | |
24 | Reset + internal programs | Blue array 1- Fine | |
25 | Red array 2 | ||
26 | Red array 2 Fine | ||
27 | Green array 2 | ||
28 | Green arrays 2 – Fine | ||
29 | Blue array 2 | ||
30 | Blue array 2 – Fine | ||
31 | White array 2 | ||
32 | White array 2 – Fine | ||
33 | Red array 3 | ||
34 | Red array 3 – Fine | ||
35 | Green array 3 | ||
36 | Green array 3 – Fine | ||
37 | Blue array 3 | ||
38 | Blue array 3 – Fine | ||
39 | White array 3 | ||
40 | White array 3 – Fine | ||
41 | Red array 4 | ||
42 | Red array 4 – Fine | ||
43 | Green array 4 | ||
44 | Green array 4 – Fine | ||
45 | Blue array 4 | ||
46 | Blue array – Fine | ||
47 | White array 4 | ||
48 | White array 4 – Fine | ||
49 | Reset + internal programs |
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